Hyperfill - Bigger and faster welds in semi-automatic GMAW welding

22 Nov 2019

Increase your deposition rate
by up to
50%

INNOVATIVE TWIN-WIRE DESIGN

HyperFill™ is a patent pending twin-wire GMAW-P solution that utilizes two electrically conductive wires, energized by a single power source and fed through a single wire feeder, single gun liner and a single tip.

User advantages

  • Single power source
  • Single feeder
  • Single gun liner
  • Single contact tip
  • Single electrical arc

Single Wire

  • Generates a deep narrow arc cone
  • Arc stability deteriorates at higher wire feed speeds making process more difficult to use

HyperFill™

  • Generates a wide, evenly-distributed arc cone
  • Smooth, stable puddle is more favorable and makes process easy to use at higher deposition rates

Unique GMAW process, two wires a single arc

Due to its innovative twin-wire design, HyperFill™ is able to utilize two smaller diameter wires to produce a larger weld droplet and arc cone. In return, this generates a large weld puddle that is easy to manage and control, allowing operators to increase deposition by an average of 50% over traditional single-wire processes.

User advantages

  • Higher deposition rate
  • Easy molten puddle control
  • Comfortable for the welder
  • Large beads achievable

Wire orientation does not affect arc characteristics in contrary to conventional tandem solutions with two arcs

EASY IMPLEMENTATION

SINGLE POWER
+ SINGLE FEEDER
+ SINGLE GUN LINER
+ SINGLE CONTACT TIP
+ SINGLE ELECTRICAL ARC


= LOW SYSTEM COMPLEXITY
+ EASY IMPLEMENTATION
+ LOW INVESTMENT

MORE INFO