Advanced Process Weldersview all
HyperFill Dual Feeder Ready-Pak ®
MSRP: $27,502.08
Where To Buy

Top Features

  • Includes everything you need to run the HyperFill process
  • Pre-Assembled - plug and play
  • Dual Process ready - Run HyperFill and a single wire process on the same system
  • CheckPoint ® production monitoring technology easily tracks essential welding and system data

Input Power

  • 208/230/380/415/460/575/3/50/60


Stick, DC TIG, Pulsed DC TIG, MIG, Pulsed MIG, Flux-Cored
Input ModeInput Polarity
Input HertzInput Phase
Features and Benefits

Revolutionize your welding productivity with HyperFill – an innovative twin-wire MIG solution that takes your high deposition welding to the next level. With the HyperFill Dual-Feeder Ready-Pak, you will have everything you need to run the HyperFill process and an additional single wire process all on one machine and all in one convenient part number.

Input Power
  • 208/230/380/415/460/575/3/50/60
Rated Output
  • 550A/41.5/40%
Input Current
  • 3PH/40% - 80/73/41/37/29A
  • 3PH/100% - 60/54/30/27/21A
Output Range
  • 5-550A DC
Dimensions (H x W x D) 22.5 in x 14 in x 24.8 in (571 mm x 355 mm x 630 mm)
Net Weight 450.00 (204.12 kg)
What's Included

HyperFill Dual Feeder Ready-Pak® includes everything needed to run the HyperFill process assembled and shipped on one pallet. Welding wire and shielding gas must be ordered separately.

HyperFill - Dual Feeder Ready-Pak, includes:

  • Power Wave® S500 (K2904-1)
  • Power Feed® 84 Dual Wire Feeder (K3330-3)
  • Cool Arc® 55 Water Cooler (K3086-1)
  • Magnum® PRO Water Cooled 500A Gun (K4522-2-10-45)
  • 7 ft. Water Hose Kit (K4544-7)
  • HyperFill Dual Reel Cart Kit (K4630-1)
  • 4-Ball Inlet Guide (K1551-2)
  • HyperFill .035-.040 (0.9-1.0 mm) Drive Roll Kit (KP4388-1)
  • HyperFill Diffuser (KP4481-1)
  • HyperFill .035 Contact Tip (KP4482-035)
  • 1/8 in. Recess Nozzle (KP4523-1-75R)
  • 15 ft., 5/64 in. Liner (KP44-564-15)
  • Standard Duty Wire Reel Stand (K3342-1)
  • Magnum® PRO Curve™ 300A Gun (K2951-2-10-45)
  • Standard .040-045 (1.0-1.1 mm) Drive Roll Kit (KP1505-045S)
  • Work Lead Package (K2149-1)
  • Electrode Cable (B-4/0-92-215-215)
  • ArcLink® Cable (K1543-8)
  • Inverter and Wire Feeder Cart (K3059-4)
Key Controls


1. Optional S-Series User Interface Kit (K3001-2) for Stick, TIG and CV MIG with voltage sensing feeder
2. Status Light
3. Thermal Fault Indicator Light
4. Output Studs
5. Output Control Receptacle Knockout Plate – 12-pin (for optional output control receptacle included with K3001-2 S-Series User Interface Kit)
6. Work Sense Lead Receptacle
7. Main Power Switch
8. Reversible Handles


9. Standard 115V (10 Amp) AC Duplex Auxiliary Power Receptacle and Circuit Breaker
10. ArcLink® Welding System Component Communication Cable Receptacle
11. Sync Tandem/STT® Receptacle
12. Optional DeviceNet™ Kit (K2827-2)
13. Input Power Cable Connection
14. TIG Solenoid Kit Knockout Plate (for optional TIG solenoid included with K3001-2 S-Series User Interface Kit)
15. Ethernet Cable Receptacle
16. Circuit Breaker (ArcLink®)
17. Reversible Handles


Product Number
Product Name
HyperFill Drive Roll Kit (.035-.040in or 0.9 -1.0mm)
HyperFill Drive Roll Kit (.045in or 1.2mm)
Hyperfill ™ Contact Tip, .045
Hyperfill ™ Contact Tip, .040
Hyperfill ™ Contact Tip, .035
Arc Start Switch
Feeder Remote Toggle Switch